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Rapid Assembly, Energy Efficient Composite Shelter

Award Information

Department of Defense
Air Force
Award ID:
Program Year/Program:
2010 / SBIR
Agency Tracking Number:
Solicitation Year:
Solicitation Topic Code:
AF 09-202
Solicitation Number:
Small Business Information
Webcore Technologies, Inc.
8821 Washington Church Road Miamisburg, OH -
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Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
Phase 1
Fiscal Year: 2010
Title: Rapid Assembly, Energy Efficient Composite Shelter
Agency / Branch: DOD / USAF
Contract: FA8222-10-C-0009
Award Amount: $99,994.00


WebCore Technologies, LLC, Miamisburg, Ohio, is the developer and manufacturer of the TYCORr family of fiber-reinforced core materials used in composite sandwich construction. TYCOR is manufactured using novel, patented fiber placement processes and equipment, which can be tailored to meet various design, manufacturing and performance requirements. Because of the unique ability to tailor the material, architecture, design and manufacturing processes to obtain the optimum performance, TYCOR has become the leading solution for composite tactical shelters. Since 2003, WebCore has received over $4.6 million from the U.S. Air Force and Navy SBIR Phase II programs to develop composite shelters for telecommunications and other uses. The proof-of concept is well established and prototype shelters have been built, tested, qualified and have passed field testing. WebCore has also entered into a business relationship with Gichner Shelter Systems (Dallastown, PA), one of the leading manufacturers of military shelters in the world, to commercialize composite shelters. The performance and benefits of the composite shelters have been successfully demonstrated and the cost of the composite shelters has been documented. To date, all WebCore certified composite shelters were manufactured at Gichner. Due to the size of the shelters, transportation thus becomes an issue. The ability to deploy shelter structures that can be rapidly assembled on site would reduce costs as well as provide greater mobility and safety during and after mobile base deployment. The purpose of this proposal is to determine the feasibility of constructing a composite tactical shelter using rapid deployment/assembly methodologies. Successful completion of the proposed project would lead to significant improvements in composite tactical and ISO shelters through the development of novel joint, seal, and quick connection technologies. BENEFIT: Improved mobility, reliability, and safety in energy and cost efficient transportable shelters

Principal Investigator:

Elias Toubia
Project Manager

Business Contact:

Rob Banerjee
Vice President
Small Business Information at Submission:

WebCore Technologies, Inc.
8821 Washington Church Road Miamisburg, OH 45342

EIN/Tax ID: 311360537
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No