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Low Cost, Low Weight Composite Structure using Out-Of-Autoclave (OOA) Technology

Award Information

Agency:
Department of Defense
Branch:
Navy
Award ID:
87493
Program Year/Program:
2008 / SBIR
Agency Tracking Number:
N081-030-0057
Solicitation Year:
N/A
Solicitation Topic Code:
N/A
Solicitation Number:
N/A
Small Business Information
Kubota Research Associates
100 Hobson Drive Hockessin, DE -
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Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
 
Phase 1
Fiscal Year: 2008
Title: Low Cost, Low Weight Composite Structure using Out-Of-Autoclave (OOA) Technology
Agency / Branch: DOD / NAVY
Contract: N68335-08-C-0210
Award Amount: $80,000.00
 

Abstract:

This SBIR Phase I proposal will demonstrate the manufacture of a OOA composite using infrared radiation and compaction technology, an innovative resin film, and a resin film infusion process to produce aerospace quality thermoplastic composite. A low concentration of IR absorber is blended into a resin polymer and cast as a thin film. The resin film is interleaved with a carbon fabric reinforcement and the sandwich is irradiated using focused infrared radiation while applying pressure from compaction rollers in a lamination process. The heat and pressure infuse the resin film into the fabric to produce a carbon-reinforced thermoplastic composite. The Phase I program will build the infrared irradiation and compaction roller processing unit, fabricate composite laminate and test to demonstrate aerospace grade performance vs. the autoclave benchmark. The Phase I Option will optimize processing conditions, fabricate and fully characterize the mechanical performance of the composite laminate. A software program will compute setpoints for tape placement processing of resin infusion prepreg for scaleup in Phase II. The laminate performance data and tape placement processing conditions will be used to select, design and manufacture an aircraft sub-component part in the Phase II.

Principal Investigator:

Masanori Kubota
President & CEO
3026830199
kubota@ir-welding.com

Business Contact:

Masanori Kubota
President & CEO
3026830199
kubota@ir-welding.com
Small Business Information at Submission:

KUBOTA RESEARCH ASSOC.
100 Hobson Drive Hockessin, DE 19707

EIN/Tax ID: 510400150
DUNS: N/A
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No