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Improved Manufacturing Technologies for Polymer Matrix Composite Engine…

Award Information

Agency:
Department of Defense
Branch:
Air Force
Award ID:
79039
Program Year/Program:
2007 / SBIR
Agency Tracking Number:
F061-115-2649
Solicitation Year:
N/A
Solicitation Topic Code:
N/A
Solicitation Number:
N/A
Small Business Information
MAVERICK CORP.
11379 Grooms Road Blue Ash, OH -
View profile »
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
 
Phase 2
Fiscal Year: 2007
Title: Improved Manufacturing Technologies for Polymer Matrix Composite Engine Components
Agency / Branch: DOD / USAF
Contract: FA8650-07-C-5304
Award Amount: $749,342.00
 

Abstract:

The recent development of AFR-PE-4E polyimide composites has increased the high-temperature performance of military engine structures due to weight reduction. In order to take full advantage of this "new" composite system, and to compete against titanium, low-cost manufacture of AFR-PE-4E resin and prepreg must be achieved. Current F135 and F136 engines slated for the Joint Strike Fighter (JSF) require ducts that total up to 300 pounds per engine. AFR-PE-4E composite has currently been selected for these structures which will require continuous service temperatures in excess of 316degreesC (600degreesF) while retaining maximum physical strength. The high cost of AFR-PE-4 resin is primarily driven by the high cost of the 4-PEPA and 6FDA monomers. Reducing the AFR-PE-4E resin cost can be realized through obtaining alternate monomer sources. The major goal of the Phase II SBIR program is to identify a combination of lower cost monomer suppliers and demonstrate their suitability through fabrication of carbon fabric prepreg trial lots and discriminator panels. Chemical characterization and physical mechanical testing is planned to provide a thorough assessment of batch-to-batch reproducibility, storage stability, and reactive behavior. The thermal performance, processing characteristics, and cost benefits will be determined and compared to the baseline AFR-PE-4E material.

Principal Investigator:

Robert A. Gray
President
5134699919
rgray@maverickcorp.com

Business Contact:

Eric W. Collins
Chairman and Treasurer
5134699919
ecollins@maverickcorp.com
Small Business Information at Submission:

MAVERICK CORP.
11379 Grooms Road Blue Ash, OH 45242

EIN/Tax ID: 311376539
DUNS: N/A
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No