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Development of Separators for Lithium-Ion Cells with High Temperature Melt…

Award Information

Department of Energy
Award ID:
Program Year/Program:
2009 / SBIR
Agency Tracking Number:
Solicitation Year:
Solicitation Topic Code:
Solicitation Number:
Small Business Information
MaxPower, Inc.
141 Christopher Lane Harleysville, PA 19438-2035
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Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
Phase 2
Fiscal Year: 2009
Title: Development of Separators for Lithium-Ion Cells with High Temperature Melt Integrity
Agency: DOE
Contract: DE-FG02-08ER85070
Award Amount: $722,692.00


During charge and discharge at high rates and in high abuse situations, a battery can become quite hot, as the heat generated from internal chemical reactions can exceed the battery¿s capability to dissipate the heat. When internal temperatures become excessive, separator breakdown can result, even after separator shutdown, as the internal cell temperature continues to climb. Eventually the separator begins to melt and shrink. Upon shrinking, the electrodes can short circuit, leading to a thermal and/or electrochemical runaway, which possibly could result in explosion and fire. To develop high-melt-integrity (>200°C) separators, this project will pursue two approaches based upon traditional solution-based electro-spinning and melt-electro-spinning processes. During Phase I, a polyimide-based electrospun separator with melt integrity up to 400°C was produced via solution-based electro-spinning. This separator performed extremely well during performance testing in a lithium-ion cell. Phase II will include further development of the melt-based electro-spinning technology, incorporation of shutdown features for both melt and solution based technologies, and demonstration of manufacturing scalability of the electrospun separator. Commercial Applications and other Benefits as described by the awardee: Separators with higher melt temperatures (>200°C) would significantly improve a lithium-ion cell¿s resilience to the onset of a thermal runaway situation. This would greatly increase the safety of lithium batteries, which are used in a wide range of applications such as electric and hybrid electric vehicles, aerospace, medical, and military markets.

Principal Investigator:

Benjamin Meyer

Business Contact:

David L. Chua
Small Business Information at Submission:

Maxpower, Inc.
141 Christopher Lane Harleysville, PA 19438

EIN/Tax ID: 232797805
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No