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Developing New Insensitive Munitions Packaging Solutions for Missile Defense

Award Information

Department of Defense
Missile Defense Agency
Award ID:
Program Year/Program:
2006 / SBIR
Agency Tracking Number:
Solicitation Year:
Solicitation Topic Code:
Solicitation Number:
Small Business Information
Mechanical Solutions, Inc.
11 Apollo Drive Whippany, NJ 07981-
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Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
Phase 1
Fiscal Year: 2006
Title: Developing New Insensitive Munitions Packaging Solutions for Missile Defense
Agency / Branch: DOD / MDA
Contract: W9113M-06-C-0129
Award Amount: $99,395.00


Driven partly by a succession of catastrophic accidents, the U.S. armed services began insensitive munitions (IM) technology development some time ago. However, most of these efforts to date, including new packaging technologies, have focused on tactical applications such as bombs, small missiles, and tank ammunition, and have effectively left the large solid-fueled rocket IM state-of-the-art dangerously far behind. Mechanical Solutions, Inc.'s (MSI) proposed project will develop a system of complimentary mechanical designs that will bring IM technology to large solid rocket motor (SRM) packaging. Generally the most common IM threat to large SRMs is unplanned thermal energy input from sources such as external fires or from the friction of penetrating bullets and projectiles, which can cause the propellant to auto-ignite. MSI's IM packaging system will consist of simple, reliable, shape memory alloy activated vents located strategically to eliminate confinement, a layer of light weight syntactic foam to provide substantial impact energy absorption and thermal insulation, an outer ballistic layer for additional high velocity fragment impact protection, and an internal solid lubricant transfer system to reduce friction heat energy if projectile penetration of the SRM occurs. These individual threat-optimized IM technologies will function together to create a comprehensive IM packaging system.

Principal Investigator:

Keith B. Olasin
Project Engineer

Business Contact:

William D. Marscher
President/ Chief Technical Officer
Small Business Information at Submission:

11 Apollo Drive Whippany, NJ 07981

EIN/Tax ID: 223476647
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No