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Main Rotor Weight Reduction and Performance Enhancement via the use of…

Award Information

Department of Defense
Award ID:
Program Year/Program:
2008 / SBIR
Agency Tracking Number:
Solicitation Year:
Solicitation Topic Code:
Solicitation Number:
Small Business Information
QuesTek Innovations LLC
1820 Ridge Avenue Evanston, IL -
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Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
Phase 1
Fiscal Year: 2008
Title: Main Rotor Weight Reduction and Performance Enhancement via the use of Carburized, High-Strength, Secondary Hardening Steel
Agency / Branch: DOD / ARMY
Contract: W911W6-09-C-0001
Award Amount: $69,977.00


Main rotor shafts, specifically those used on the CH-47, are among the largest, heaviest, and highly loaded single components on rotorcraft. As the materials technology used in these shafts are decades old, (carburized 9310) there exists an opportunity to redesign the component with state-of-the-art materials technology and reduce component weight 20-25%. Carburizing alloys available today may also provide benefits in thermal resistance, ballistic performance, and stress-corrosion cracking resistance; meaning a technology upgrade holds promise for both weight reduction and performance enhancement. QuesTek's Materials by Designr technology has been used to design Ferriumr C61, which has a high-strength / high-toughness core to allow for weight reduction or increased power density of components compared to that of 9310. C61 is currently used to make V091 ring and pinions in transmissions for SCOREr 1600 class off-road racing cars. This alloy may represent a substantial weight-savings opportunity for the main rotor shaft on the CH-47 without requiring significant changes in the production process of the component. Other materials technologies using high strength steels may require weld zones, and titanium-based solutions would necessarily increase the design envelope and would likely not be backwards compatible with previous designs. A carburizing steel with high strength, load bearing capability offers the best solution for enhanced performance and lower weight at reasonable cost.

Principal Investigator:

Christopher P. Kern
Manager - Engineering Services

Business Contact:

Raymond P. Genellie, Jr.
Vice President - Operations
Small Business Information at Submission:

1820 Ridge Avenue Evanston, IL 60201

EIN/Tax ID: 364116425
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No