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Physics-Based Probabilistic Life-Prediction Model for Advanced Hot-Section…

Award Information

Agency:
Department of Defense
Branch:
Air Force
Award ID:
92832
Program Year/Program:
2009 / SBIR
Agency Tracking Number:
F083-077-0195
Solicitation Year:
N/A
Solicitation Topic Code:
N/A
Solicitation Number:
N/A
Small Business Information
UES, Inc.
4401 Dayton-Xenia Road Dayton, OH 45432-
View profile »
Woman-Owned: Yes
Minority-Owned: No
HUBZone-Owned: No
 
Phase 1
Fiscal Year: 2009
Title: Physics-Based Probabilistic Life-Prediction Model for Advanced Hot-Section Turbine Disk Materials With Gradient Microstructures
Agency / Branch: DOD / USAF
Contract: FA8650-09-M-5218
Award Amount: $99,963.00
 

Abstract:

In the proposed Phase I program we intend to develop a physics-based, microstructure-sensitive 3D constitutive model for the prediction of fatigue, creep and resulting damage behaviors of advanced hot-section gradient-microstructure turbine disk materials. We will interface the proposed fatigue and creep model with an analytical yield-strength prediction model to effectively incorporate microstructural effects. We also intend to develop a doable experimental protocol for the validation of our modeling approaches. The proposed research program will address key issues regarding the microstructural and thermomechanical transition zone of a turbine disk, and provide a computational basis for the reliable life prediction of an advanced turbine disk having a gradient microstructure. We will actively collaborate with our OEM partner, Rolls Royce, in order to intensively work on their third-generation gradient-microstructure turbine disk material RR1000 for the proposed Phase I program. UES scientists have over 15 years of experience in modeling and simulations of structure-property predictions in advanced metals, and over 5 years of experience in modeling the yield strength and creep of Ni-based superalloys. We will use this expertise and our collaborators expertise in disk materials, to develop computational tools to simulate the behavior of the transition zone in a turbine disk RR1000. BENEFIT: Third-generation turbine disk materials were designed for the advanced turbine disk performance at the higher temperature. Due to the microstructural complexity and dynamic thermomechanical operating conditions of hot-section turbine disks lifing requires rigorous numerical approaches to account for the influence of microstructural heterogeneities under imposed thermomechanical conditions. Building reliable life prediction computational tools for advanced hot-section turbine disks is also a hot issue in turbine engine industries. The proposed Phase I effort will bring a microstructure-sensitive computational basis and a validation protocol for reliable lifing of advanced hot-section turbine disk materials. We have already entered in to a partnership with an OEM, Rolls Royce, under an NDA. We have chosen a Rolls Royce third-generation turbine disk material RR1000 as a target material. We will work closely with Rolls Royce to transition the prediction tool and apply it to a component. At the end of the Phases I and II programs, we anticipate licensing the modeling tool to our partner and continue to refine the product in the years following.

Principal Investigator:

Yoon-Suk Choi
Director Engineering Mech
9374266900
hasselman@actainc.com

Business Contact:

Bryce W. Skinn
Vice President
9374266900
hudson@actainc.com
Small Business Information at Submission:

UES, INC.
4401 Dayton-Xenia Road Dayton, OH 45432

EIN/Tax ID: 310797776
DUNS: N/A
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No