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Novel Membrane Process to Utilize Dilute Methane Streams

Award Information

Agency:
Environmental Protection Agency
Branch:
N/A
Award ID:
Program Year/Program:
2011 / SBIR
Agency Tracking Number:
EP-D-10-036
Solicitation Year:
2010
Solicitation Topic Code:
N/A
Solicitation Number:
N/A
Small Business Information
Membrane Technology and Research, Inc.
39630 Eureka Drive Newark, CA 94560
View profile »
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
 
Phase 2
Fiscal Year: 2011
Title: Novel Membrane Process to Utilize Dilute Methane Streams
Agency: EPA
Contract: EP-D-11-071
Award Amount: $225,000.00
 

Abstract:

Methane is the second largest contributor to global warming after carbon dioxide. Various technologies and process improvements have been developed to curb methane emissions in the United States. There is still a lack of economically viable technology, however, to utilize dilute methane streams containing 10-40% methane, in which the other component is primarily carbon dioxide. The streams are often vented, contributing to the climate change effects associated with greenhouse gases. Membrane Technology and Research estimates that the methane emissions from these streams could be up to 1.0 Tg (million metric tons) per year with a fuel value of $200-300 million, assuming $4-6/1,000 scf natural gas. A key objective of this project is to develop a simple and low cost membrane process to convert dilute methane waste gas streams into useful fuel, thus reducing methane emissions. In Phase I, high-flux Polaris™ membranes with high carbon dioxide permeance and adequate carbon dioxide/methane and carbon dioxide/nitrogen selectivity were reproducibly produced using MTR’s commercial scale coating machines. A bench-scale countercurrent spiral-wound module containing 0.7 m2 membrane area was prepared successfully. Parametric tests were conducted on membrane stamps and the test module. An analysis of costs to upgrade dilute methane to fuel use using a membrane system was conducted. The payback time for the process is about 8-16 months. The economics improve for dilute methane streams containing more than 20% methane. The process is even more attractive if a credit for reduced greenhouse gas emissions is considered. The key to bringing this technology closer to commercialization is to demonstrate the membrane process under real operating conditions in the field. In Phase II, a pilot-scale membrane unit will be built and operated at a landfill gas plant. The unit will be run for 3 months to prove the technical and economic viability of the process. If successfully developed, the proposed membrane systems provide an economically viable way to use dilute methane waste gas streams, thus curbing methane emissions.

Principal Investigator:

Haiging Lin
Senior Research Scientist
(650) 543-3359
haiqing.lin@mtrinc.com

Business Contact:

Elizabeth G. Weiss
Government Contracts & Grants Manager
(650) 543-3378
egweiss@mtrinc.com
Small Business Information at Submission:

Membrane Technology and Research, Inc.
1360 Willow Rd. Suite 103 Menlo Park, CA 94024-

EIN/Tax ID: 942795892
DUNS: N/A
Number of Employees: N/A
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No