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PROSI: PRECISION OPTICAL-GPS METROLOGY FOR SIMULTANEOUS MACHINING AND INSPECTION

Award Information

Agency:
Department of Defense
Branch:
N/A
Award ID:
Program Year/Program:
2011 / SBIR
Agency Tracking Number:
F112-117-2424
Solicitation Year:
2011
Solicitation Topic Code:
AF112C-117
Solicitation Number:
2011.2
Small Business Information
MATERIALS TECHNOLOGIES CORPORATION
57 Maryanne Drive Monroe, CT -
View profile »
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
 
Phase 1
Fiscal Year: 2011
Title: PROSI: PRECISION OPTICAL-GPS METROLOGY FOR SIMULTANEOUS MACHINING AND INSPECTION
Agency: DOD
Contract: FA8650-11-M-5187
Award Amount: $150,000.00
 

Abstract:

ABSTRACT: At present, the common practice in the fighter aircraft industry is to use touch probes as secondary measurement systems to maintain tight machining tolerance control. The current touch-probe inspection process renders the typical milling machine idle while features of the machined part are slowly and intrusively being inspected, one feature at a time, over 1.5 to 3 hours per part. To meet the demand of one aircraft per day on the F-35 JSF program by FY2017, it is imperative that this time consuming inspection process be replaced with more efficient, accurate and rapid non-contact inspection methods. To address these immediate Air Force needs, Materials Technologies Corporation (MTC) and its team members propose PROSI: PRecision Optical-GPS Metrology for Simultaneous Machining and Inspection, based on our patented Retro-Grate Reflector (RGR) technology. During machining, the PROSI system independently verifies PMM movements and completely eliminates the need for the separate inspection step. At the end of the Phase I program prototype PROSI system will be demonstrated and hence achieve MRL 5. The program is tailored to provide MRL 7 level system at the end of the Phase II program. BENEFIT: Secondary verification of machining tool movements provide benefit to any application for high-precision, large work volume motion. Examples include civil aircraft manufacturing and fabrication of turbines and other high-precision machinery. If integrated into machine tool controls, the PROSI system can provide temperature compensation for precision machine tools.

Principal Investigator:

Yogesh Mehrotra
Vice President
(203) 874-3100
ymehrotra@aboutmtc.com

Business Contact:

Yogesh Mehrotra
Vice President
(203) 874-3100
ymehrotra@aboutmtc.com
Small Business Information at Submission:

MATERIALS TECHNOLOGIES CORPORATION
57 MARYANNE DRIVE MONROE, CT -

EIN/Tax ID: 061200419
DUNS: N/A
Number of Employees:
Woman-Owned: No
Minority-Owned: Yes
HUBZone-Owned: No