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An Advanced Vibrothermography Approach for Wind Turbine Applications

Award Information

Agency:
Department of Energy
Branch:
N/A
Award ID:
94639
Program Year/Program:
2010 / SBIR
Agency Tracking Number:
90639
Solicitation Year:
N/A
Solicitation Topic Code:
20 b
Solicitation Number:
N/A
Small Business Information
Resodyn Corporation
130 North Main Street Suite 600 Butte, MT -
View profile »
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No
 
Phase 2
Fiscal Year: 2010
Title: An Advanced Vibrothermography Approach for Wind Turbine Applications
Agency: DOE
Contract: DE-FG02-09ER85414
Award Amount: $1,000,000.00
 

Abstract:

The reliability of a wind turbine system is greatly impacted by hidden defects. An improved method of inspection is sought for manufactured composite materials. Also, field inspection methods to assure quality during and after installation are required. The ultimate goal of this project is to provide a reliable, portable, instrumentation deployment system that can be utilized during wind turbine composite members manufacturing, at the time of installation, and throughout the lifetime of a wind turbine system. An advanced Vibrothermography technique developed by this work will be designed to detect and characterize the manufacturing flaws and the damage done to turbine blades and supporting structures thought their service life. Algorithms will be derived to distinguish and determine the types of manufacturing defects, shipping damage, and fatigue related failure flaw types. The feasibility to generate heat in embedded flaws, surface flaws, surface cracks, and subsurface cracks in glass/epoxy composite samples and to thermographically detect those flaws was demonstrated. The energy and transmissibility of the sound waves used to excite the flaws was demonstrated at a flaw to excitation transducer distance of 24 inches for samples up to 2 inches thick. The Phase II project goal is a prototype development platform capable of demonstrating the technology on actual wind turbine components. The information from the demonstration/qualification test will be compared to other test methods, which are being explored through the Sandia led wind blade reliability collaborative for the DOE EERE Wind and Water program. Commercial Applications and Other Benefits: Yearly operation and maintenance costs are approximately 30% of the total cost of a wind turbine. The proposed improved inspection technology can reduce manufacturing flaws, improved detecting field flaws during operation, and generally improve system reliability and therefore reduce maintenance costs. The overall net benefit to the public will be lower operating cost resulting in lower customer rates. An additional benefit of the proposed technology is that a final commercial system will include software algorithms for

Principal Investigator:

Peter Lucon
Mr.
4064975212
plucon@resodyn.com

Business Contact:

Lawrence Farrar
Mr.
4064975252
LCFarrar@resodyn.com
Small Business Information at Submission:

Resodyn Corporation
130 North Main Suite 600 Butte, MT 59701

EIN/Tax ID: 836287680
DUNS: N/A
Number of Employees:
Woman-Owned: No
Minority-Owned: No
HUBZone-Owned: No