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Novel CTE Tuning of Ultra-Stable ALLVAR Alloy Struts for Large Space Telescopes

Awardee

Thermal Expansion Solutions, Inc.

501 Graham Rd
College Station, TX, 77845-9662
USA

Award Year: 2022

UEI: JDMKJN2L1G17

HUBZone Owned: No

Woman Owned: No

Socially and Economically Disadvantaged: No

Congressional District: 17

Tagged as:

SBIR

Phase II

Seal of the Agency: NASA

Awarding Agency

NASA

Total Award Amount: $799,986

Contract Number: 80NSSC22CA152

Agency Tracking Number: 213221

Solicitation Topic Code: S2

Solicitation Number: SBIR_21_P2

Abstract

ALLVAR Alloys-30 shrinks when heated and expands when cooled, known as negative thermal expansion (NTE). This opposite effect from most materials allows Alloy-30 to compensate for positive thermal expansion (PTE) materials. We have created a new material for athermalizing optics made from any type of mirror material by joining Alloy-30 to other PTE metals to create a specified thermal expansion coefficient. Currently, achievable coefficients of thermal expansion (CTE) range between -30 ppm/K, Alloy-30rsquo;s CTE, to +24 ppm/K, Aluminumrsquo;s CTE. This provides a new alternative material to currently used carbon fiber composite metering structures and trusses used in optics. The pm-stability of these new metal structures have already been achieved. If this new technology can be scaled to have ultra-stability at meter length scales and the CTE tuned to within ppb/K, they could be used as metering structures in EUV/Optical/IR large area telescopes. The novel CTE tuning method has the potential to simplify the manufacturing and alignment and offer greater thermal stability of these optic systems.

Award Schedule

  1. 2021
    Solicitation Year

  2. 2022
    Award Year

  3. April 19, 2022
    Award Start Date

  4. April 18, 2024
    Award End Date

Principal Investigator

Name: James Monroe
Phone: (956) 789-3723
Email: jamesamonroe@allvaralloys.com

Business Contact

Name: James Monroe
Phone: (956) 789-3723
Email: jamesamonroe@allvaralloys.com

Research Institution

Name: N/A