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Continuously Operating, Air Cooled, Ground Circuit Enabled by Advanced Magnetics with Tuned Thermal Profiles

Awardee

HEPBURN AND SONS LLC

9200 CHURCH ST STE 302
MANASSAS, VA, 20110-5561
USA

Award Year: 2025

UEI: TLLAP6FKHA99

HUBZone Owned: No

Woman Owned: No

Socially and Economically Disadvantaged: No

Congressional District: 10

Tagged as:

STTR

Phase I

Seal of the Agency: DOD

Awarding Agency

DOW

Branch: NAVY

Total Award Amount: $139,992

Contract Number: N00024-25-C-T120

Agency Tracking Number: N25A-T009-0163

Solicitation Topic Code: N25A-T009

Solicitation Number: 25.A

Abstract

Hepburn and Sons has teamed with the University of Pittsburgh to develop a novel air-cooled grounding circuit for medium voltage AC Shipboard Power Systems (SPS) that leverages the latest advances in magnetic materials to handle continuous fault current and DC current support with SWAP-C savings achieved through spatially tunable inductors reducing heat generation and coordinating hot spot localization. The team will evaluate passive and active solutions to best address the US Navy’s needs. Reliable SPS must operate continuously despite the existence of a single line to ground fault. This necessities a high resistance between the neutral and ground to regulate the neutral voltage to a safe and manageable level. However, continuous operation is a challenge with the resulting high-power dissipation. Novel grounding circuits can mitigate heat generation through reactance based current limiting. Further, magnetic solutions can better manage heat generation with spatial tuning of material properties to customize thermal profiles. This results in significant loss reduction in the grounding circuit which enables continuous operation with air cooling.

Award Schedule

  1. 2025
    Solicitation Year

  2. 2025
    Award Year

  3. May 27, 2025
    Award Start Date

  4. November 17, 2025
    Award End Date

Principal Investigator

Name: Byron Beddingfield
Phone: (571) 359-7122
Email: richard.beddingfield@hepburnandsons.com

Business Contact

Name: Eric Hepburn
Phone: (703) 366-3434
Email: eric.hepburn@hepburnandsons.com

Research Institution

Name: University of Pittsburgh
Phone: (412) 648-9585