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NONA Repair of Composite Structures

Award Information
Agency: National Aeronautics and Space Administration
Branch: N/A
Contract: NNX16CK05P
Agency Tracking Number: 150222
Amount: $124,994.00
Phase: Phase I
Program: STTR
Solicitation Topic Code: T12.02
Solicitation Number: N/A
Timeline
Solicitation Year: 2016
Award Year: 2016
Award Start Date (Proposal Award Date): 2016-06-10
Award End Date (Contract End Date): 2017-06-09
Small Business Information
2750 Indian Ripple Road
Dayton, OH 45440-3638
United States
DUNS: 000000000
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 Michael Rauscher
 Director: Advanced Materials
 (937) 320-1877
 rauschermd@crgrp.com
Business Contact
 Chrysa Theodore
Title: Vice President
Phone: (937) 320-1877
Email: theodorecm@crgrp.com
Research Institution
 University of Dayton
 Claudette Groeber
 
300 College Park
Dayton, OH 45469-0104
United States

 (937) 229-2919
 Domestic Nonprofit Research Organization
Abstract

While much attention is necessarily focused on the evaluation and certification of the materials and processes involved in adhesive bonding, development is still needed in decreasing the cost, time, and complexity of the current repair concepts. A material and processing system is needed that allows the design, infusion, and cure of composite repairs without the current roadblocks imposed by ovens, autoclaves, and expensive tooling. VARTM processing of custom repairs allows freedom in design and minimizes the specialized tooling required for patches and straps that are prefabricated apart from the structures needing repair. CRG's no-oven, no-autoclave (NONA) composite processing technology enables the fabrication of high-performance composite parts without the limitations imposed by autoclaves and ovens. NASA originally funded CRG to develop the materials and processes for the manufacture of large, single-piece space launch structures. Building on that activity, CRG proposes NONA repair of composite structures. In this concept, NONA resin is introduced to a scarfed surface and dry fiber via VARTM processing and undergoes complete cure without additional heat input. NONA offers the opportunity to repair PMC structures on-site without the use of large capital equipment. The University of Dayton Research Institute will conduct the scarfing and evaluation of test materials. The resin consists of common aerospace epoxy components, but it is formulated to achieve complete cure in a matter of hours without additional heat input. The two-part epoxy system uses its own chemical energy to propel itself through a complete cure. It provides good strength, chemical resistance, and thermal performance up to 350 deg. F. CRG envisions a mobile fleet of NONA composite technicians that can perform repair activities at manufacturing sites around the world, restoring functionality to damaged structures and tools, minimizing impact on plant operations and production.

* Information listed above is at the time of submission. *

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