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On-orbit Servicing, Assembly, and Manufacturing (OSAM)


NASA is seeking technological innovations that will accelerate development and adoption of advanced manufacturing technologies supporting a wide range of NASA Missions. NASA has an immediate need for more affordable and more capable materials and processes across its unique missions, systems, and platforms. Cutting-edge manufacturing technologies offer the ability to dramatically increase performance and reduce the cost of NASA's programs. This topic is focused on technologies for both the ground-based advancements and in-space manufacturing capabilities required for sustainable, long-duration space missions to destinations such as Mars. The terrestrial subtopic areas concentration is on research and development of advanced metallic materials and processes and additive manufacturing technologies for their potential to increase the capability and affordability of engines, vehicles, space systems, instruments and science payloads by offering significant improvements over traditional manufacturing methods. Technologies should facilitate innovative physical manufacturing processes combined with the digital twin modeling and simulation approach that integrates modern design and manufacturing. The in-space manufacturing subtopic areas which focus on the ability to manufacture parts in space rather than launch them from Earth represents a fundamental paradigm shift in the orbital supply chain model for human spaceflight.  In-space manufacturing capabilities will decrease overall launch mass, while increasing crew safety and mission success by providing on-demand manufacturing capability to address known and unknown operational scenarios.  In addition, advances in lighter-weight metals processing (on ground and in-space) will enable the delivery of higher-mass payloads to Mars and beyond.  In order to achieve necessary reliabilities, in-situ process assessment and feedback control is urgently needed. Research should be conducted to demonstrate technical feasibility and prototype hardware development during Phase I and show a path toward Phase II hardware and software demonstration and delivering an engineering development unit for NASA testing at the completion of the Phase II that could be turned into a proof-of-concept system for flight demonstration.

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