CRISSP - Customizable Recyclable International Space Station Packaging

CRISSP - Customizable Recyclable International Space Station Packaging

Award Information
Agency: National Aeronautics and Space Administration
Branch: N/A
Contract: NNX16CM08C
Agency Tracking Number: 154676
Amount: $749,872.00
Phase: Phase II
Program: SBIR
Awards Year: 2016
Solicitation Year: 2015
Solicitation Topic Code: H14.03
Solicitation Number: N/A
Small Business Information
11711 North Creek Parkway South, Suite D113, Bothell, WA, 98011-8808
DUNS: 877425330
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Rachel Muhlbauer
 Principal Investigator
 (425) 486-0100
 muhlbauer@tethers.com
Business Contact
 Robert Hoyt
Title: Business Official
Phone: (425) 486-0100
Email: hoyt@tethers.com
Research Institution
N/A
Abstract
The CRISSP Phase II effort will mature to TRL-6 recyclable launch packaging materials to enable sustainable in-space manufacturing on the ISS and future manned deep space missions. Our Phase I effort began by testing the recycling of current launch packaging materials, identifying several that are possible to recycle. We then prototyped concepts for sealable bags made with readily recyclable A.M. materials, including Ultem thermoplastic. We next developed a process for 3D printing customized containers having integral vibration-damping features, and performed testing that revealed this CRISSP packaging can provide vibration protection equivalent to or better than current foam packaging materials. To fabricate these containers, we developed novel 3D printer infills which can controllably provide a wide range of compression and flexing directions depending on the print parameters. For the highest performing infills, energy attenuation was up to two orders of magnitude better than that of a volumetrically equivalent amount of foam. We then demonstrated recycling of these test samples into 3D printer filament. The Phase II effort will mature the CRISSP technologies to flight-ready status by performing thorough materials-degradation studies to characterize the performance of the materials as a function of number of recycling iterations, maturing and optimizing our infill generation software to enable highly-automated design of customized CRISSP containers optimized for a given payload?s vibration sensitivities, prototyping 3D printed packaging for a test-case vibration-sensitive payload, and then performing extensive environmental qualification testing to mature the technology to TRL-6 or better. The primary results of the Phase II effort will be a flight-ready process for packaging supplies and components for launch to ISS with materials that are readily recyclable on-orbit.

* Information listed above is at the time of submission. *

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