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Innovative Approach to Rapidly Qualify Ti-6Al-4V Metallic Aircraft Parts Manufactured by Additive Manufacturing (AM) Techniques

Award Information
Agency: Department of Defense
Branch: Navy
Contract: N68335-17-C-0157
Agency Tracking Number: N151-012-0296
Amount: $749,998.00
Phase: Phase II
Program: SBIR
Solicitation Topic Code: N151-012
Solicitation Number: 2015.1
Timeline
Solicitation Year: 2015
Award Year: 2017
Award Start Date (Proposal Award Date): 2017-02-08
Award End Date (Contract End Date): 2019-02-28
Small Business Information
1794 Olympic Parkway
Park City, UT 84098
United States
DUNS: 035206915
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 Deepankar Pal
 (317) 421-7168
 deepankar.pal@3dsim.com
Business Contact
 Jon Ginn
Phone: (435) 631-9206
Email: jon.ginn@3dsim.com
Research Institution
N/A
Abstract

This research focuses on establishing a simulation-enabled qualification procedure for additively manufactured metal parts which could replace the current requirement to execute a full factorial A/B basis for part qualification. The contemporary qualification principles are based on traditional manufacturing counterparts where the length scale of part fabrication is completely decoupled from the evolving microstructure, and continuum tests such as suggested in the A/B basis are good enough to characterize and qualify the part within reasonable level of confidence. If successfully completed, this program will, for the first time, enable the AM industry to go beyond the qualification metrics documented in the A/B basis for a quick and semi-automated qualification procedure which would increase accuracy for additively fabricated metal parts (since the energy source scale and length scale of part fabrication are strongly coupled with the microstructure). The test methodology related to this qualification procedure will be first analyzed with regard to parts of NAVAIR interest but could be generalized for any complex geometry manufactured using powder-bed metal AM technologies.

* Information listed above is at the time of submission. *

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