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A Multi-physics Analysis Capability for Engine Materials

Award Information
Agency: Department of Energy
Branch: N/A
Contract: DE-SC0019555
Agency Tracking Number: 242743
Amount: $223,108.00
Phase: Phase I
Program: STTR
Solicitation Topic Code: 03b
Solicitation Number: DE-FOA-0001940
Timeline
Solicitation Year: 2019
Award Year: 2019
Award Start Date (Proposal Award Date): 2019-02-19
Award End Date (Contract End Date): 2020-02-18
Small Business Information
3120 Leeman Ferry Road, Suite B, Huntsville, AL, 35801-5325
DUNS: 079650044
HUBZone Owned: Y
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Aleksey Vasenkov
 (859) 554-0405
 avv@sunergolab.com
Business Contact
 Aleksey Vasenkov
Phone: (859) 554-0405
Email: avv@sunergolab.com
Research Institution
 Sandia National Laboratory
 P.O. Box 5800
Albuquerque, NM, 87185-0101
 Federally funded R&D center (FFRDC)
Abstract
Computer-aided Engineering software that apply the Finite Element Method to perform a multi-physics analysis have received widespread acceptance for traditional macro-scale material systems. Challenges persist in the modeling of complex coupled processes in environmental/thermal barrier coatings (E/TBCs) used to protect substrate material against the corrosive environment in the hot section parts of turbine engine. Examples of such processes include a formation of the through-the-thickness cracks, a diffusion of oxygen and moisture through those cracks, and an oxidation and a recession. These detrimental processes in combination with mechanical stresses may eventually lead to a spallation of E/TBCs. E/TBCs advanced material systems can revolutionize the aerospace and related industries by providing means to build fuel-efficient turbine engines operating at elevated temperatures. Analysis of detrimental processes in E/TBCs material systems will be established through a predictive multi- physics (structural, thermal, and environmental) modeling. This modeling will be enabled by hardening of the Peridigm peridynamics code originally developed by Sandia National Laboratories and by an integration of this innovative code with commercial ANSYS software that is the computational tool of choice for aerospace engine applications. Peridigm is a highly efficient, massively-parallel C++ simulation code for solving 3-D problems in structural mechanics and material failure. It is based on the peridynamic method that unifies the mechanics of continuous media, cracks, and discrete particles, thereby potentially avoiding many critical limitations of the traditional Finite Element Method. This Phase I work will harden the Peridigm peridynamics code with a preliminary modeling capability to account for complex, coupled processes in composite material system enhanced with E/TBCs. This will also include a construction of preliminary bridging framework that will integrate the peridynamic code with ANSYS commercial software. Results of feasibility studies for peridynamic-based analysis of material degradation processes in a composite material system protected with E/TBCs against the hot corrosive environment of engine will be documented. The proposed new multi-physics software will be used as a Computer-aided Engineering tool to design E/TBCs material systems capable to withstand the corrosive environment in the hot section parts of turbine engine operating at elevated temperatures. Sunergolab has identified the multi-billion aerospace composite segment as the target market for this new software.

* Information listed above is at the time of submission. *

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