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Grave to Cradle: Establishing a Domestic Capability to Recover & Recycle Critical Metals from Defense & Industrial Scrap

Award Information
Agency: Department of Defense
Branch: Defense Logistics Agency
Contract: SP4701-19-P-0046
Agency Tracking Number: L183-013-0003
Amount: $99,999.00
Phase: Phase I
Program: SBIR
Solicitation Topic Code: DLA183-013
Solicitation Number: 18.3
Timeline
Solicitation Year: 2018
Award Year: 2019
Award Start Date (Proposal Award Date): 2019-05-22
Award End Date (Contract End Date): 2019-11-27
Small Business Information
25 Commerce Way Suite 1
North Andover, MA 01845
United States
DUNS: 080991660
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 Sunil Badwe
 Chief Metallurgist
 (978) 258-1645
 sbadwe@amastan.com
Business Contact
 Judy Lee
Phone: (978) 258-1645
Email: jlee@amastan.com
Research Institution
N/A
Abstract

There is constrained domestic availability of strategic metals, superalloys or titanium for example, unacceptably exposing the US military to dependency on foreign sources. A near-term solution is found in the nation’s boneyards, MRO facilities, and machine shops. End of life parts, machine shop scrap, or used powders, represent an untapped source of strategic metals that can provide the US military a secure domestic supply of superalloys …provided they can be economically recycled into materials with properties equivalent to original feedstock specifications required for system parts manufacturing. Amastan Technologies developed microwave plasma technology, UniMelt™, for continuous particle densification and spheroidization; and scaled it to systems of 100 ton/year output and 24/7 capability. Metal feedstocks continuously pass through a 6000K uniform plasma, with controlled residence times in heating and cooling zones, enabling engineered control of end-product size, morphology, crystallinity, chemistry, and quality. UniMelt has successfully demonstrated proof-of-concept transformation of superalloy shop scrap into high quality powders. This project will optimize UniMelt, producing quality superalloy materials from end-of-life parts and scrap, and qualifying for reuse. The result will be the establishment of an assured domestic source of superalloy materials produced from scrap, in commercial quantities, at affordable costs…taking materials from Grave to Cradle.

* Information listed above is at the time of submission. *

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