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Additive Manufacturing Process Monitoring and Control Technologies

Award Information
Agency: Department of Defense
Branch: Defense Logistics Agency
Contract: SP4701-19-C-0049
Agency Tracking Number: L2-0193
Amount: $999,940.00
Phase: Phase II
Program: SBIR
Solicitation Topic Code: DLA181-002
Solicitation Number: 18.1
Timeline
Solicitation Year: 2018
Award Year: 2019
Award Start Date (Proposal Award Date): 2019-08-22
Award End Date (Contract End Date): 2021-08-21
Small Business Information
1270 North Fairfield Rd
Dayton, OH 45432
United States
DUNS: 004475216
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 John Middendorf
 Senior Scientist
 (937) 306-6707
 jmiddendorf@utcdayton.com
Business Contact
 Diana Suchecki
Phone: (937) 426-2808
Email: DSuchecki@utcdayton.com
Research Institution
N/A
Abstract

This SBIR will demonstrate coaxial thermal imaging using the Stratonics ThermaViz® sensor as a uniquely effective tool for tracking process metrics, at high-speed, during laser powder bed fusion (LPBF). The Phase II project will then develop this sensing technique for LPBF process qualification and closed-loop control. The key is integrating ThermaViz into UTC’s AMSENSE® in situ monitoring architecture, which enables automated data collection, tracking X/Y position of the melt pool on the build surface, and implementing data processing algorithms on time scales suitable for closed-loop control. Next the team will develop and implement algorithms for ThermaViz data that quantify build quality and enable real-time control. In parallel to the algorithm development, the research team will finalize the design of a low-cost “industrial grade” coaxial camera that can be implemented quickly across the DoD supply chain in Phase III, and then mount the final sensor on an EOS M280 system to demonstrate process control and qualification on the brand of LPBF system that is most relevant to the supply chain. Finally, the team will demonstrate that build performance can be equalized across disparate LPBF systems and on a design of interest to our supply chain partner, Honeywell.

* Information listed above is at the time of submission. *

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