Improved Manufacturing Technologies for Polymer Matrix Composite Engine Components

Award Information
Agency: Department of Defense
Branch: Air Force
Contract: FA8650-06-M-5307
Agency Tracking Number: F061-115-2649
Amount: $79,883.00
Phase: Phase I
Program: SBIR
Awards Year: 2006
Solitcitation Year: 2006
Solitcitation Topic Code: AF06-115
Solitcitation Number: 2006.1
Small Business Information
MAVERICK CORPORATION
11379 Grooms Road, Blue Ash, OH, 45242
Duns: 879231587
Hubzone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Robert Gray
 President
 (513) 469-9919
 rgray@maverickcorp.com
Business Contact
 Eric Collins
Title: Treasurer
Phone: (513) 469-9919
Email: ecollins@maverickcorp.com
Research Institution
N/A
Abstract
The recent development of AFR-PE-4E polyimide composites has increased the high-temperature performance of military engine structures due to weight reduction. But, to take full advantage of this “new” composite system, and to compete against titanium, low-cost manufacture of AFR-PE-4E resin and prepreg must be achieved. Current F135 and F136 engines slated for the Joint Strike Fighter (JSF) require three ducts that total up to 300 pounds per engine. AFR-PE-4E composite has currently been selected for these structures which will require continuous service temperatures in excess of 316ºC (600ºF) while retaining maximum physical strength. The high cost of AFR-PE-4 resin is primarily driven by the high cost of the 4-PEPA and 6FDA monomers. Reducing the AFR-PE-4E resin cost can be realized through obtaining alternate sources for these monomer components, so the major goal of the Phase I SBIR program is to jump-start work to identify a combination of lower cost monomer suppliers and demonstrate their suitability through fabrication of carbon uni-tape prepreg trial lots. Chemical characterization testing is planned to provide a thorough assessment of batch-to-batch reproducibility, storage stability, and reactive behavior. The thermal performance, processing characteristics, and cost benefits will be determined and compared to the baseline AFR-PE-4E material.

* information listed above is at the time of submission.

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