Thermal Barrier Coating (TBC) Lifing Technology Using Solid Solution Luminescence Sensors

Award Information
Agency: Department of Defense
Branch: Air Force
Contract: FA8650-07-C-2733
Agency Tracking Number: F061-163-0029
Amount: $749,983.00
Phase: Phase II
Program: SBIR
Awards Year: 2007
Solicitation Year: 2006
Solicitation Topic Code: AF06-163
Solicitation Number: 2006.1
Small Business Information
METROLASER, INC.
2572 White Road, Irvine, CA, 92614
DUNS: 188465819
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Bauke Heeg
 Senior Scientist
 (949) 553-0688
 bheeg@metrolaserinc.com
Business Contact
 Cecil Hess
Title: President
Phone: (949) 553-0688
Email: cecilh@metrolaserinc.com
Research Institution
N/A
Abstract
Since the remnant life of a thermal barrier coating (TBC) structure depends critically on the temperature history at the TBC/bondcoat interface, the development of viable lifing prognostics requires instrumentation to obtain accurate interface temperature data as input to life models. New advances in embedding highly luminescent lanthanide sensors within the very crystal structure of real TBC materials, and at sufficiently dilute concentrations not to affect the TBC microstructure, provide an opportunity for the first time to monitor temperature at the interface, in real-time, under realistic engine operation conditions. The materials science is being pioneered at the University of California Santa Barbara and forms to basis of our approach. In this Phase II proposal we outline a plan to develop optical sensor instrumentation with a capability to measure temperatures in access of 1200 degrees centigrade, with measurement uncertainty of less then 1 percent, as well as a refined TBC life model. It is further proposed to test the instrumentation in a thermal gradient burner rig, providing accurate input data for life models. The Phase II program provides an opportunity to transition this technology from the laboratory to potential future use on actual turbines for TBC life testing.

* information listed above is at the time of submission.

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