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A Hybrid Composite Material and Manufacturing Approach for Low-Cost Aircraft

Award Information
Agency: Department of Defense
Branch: Air Force
Contract: FA8650-22-P-2300
Agency Tracking Number: FX212-CSO2-0134
Amount: $49,963.00
Phase: Phase I
Program: SBIR
Solicitation Topic Code: AF212-CSO2
Solicitation Number: X21.2
Solicitation Year: 2021
Award Year: 2022
Award Start Date (Proposal Award Date): 2022-03-28
Award End Date (Contract End Date): 2022-06-26
Small Business Information
16 Great Hollow Road
Hanover, NH 03755-1111
United States
DUNS: 072021041
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 Jay Rozzi
 (603) 640-2367
Business Contact
 Robert Kline-Schoder
Phone: (603) 643-3800
Research Institution

An emerging class of attritable aircraft are low-cost, un-manned assets that perform a defined, limited mission-set without having the durability or sustainment considerations typical of more highly capable aircraft platforms; however, many of the manufacturing processes used to create composite fuselage and other components rely on legacy techniques developed for more highly capable, and much more expensive aircraft. Creare’s Hybrid Composite Material (HCM) for attritable aircraft component production will meet the demanding requirements of the USAF, while leveraging novel, mature manufacturing processes to significantly reduce component cost and production time. We are teaming with key partners to make use of existing tools and to leverage several advanced manufacturing technologies to fabricate the HCM, including: 3D printing, fiber placement, and laser-based heating processes. These technologies are either commercially-available or transition-ready, dramatically shortening the time to a fielded solution. During the Phase I project, we will work with partners, end-users and customers to specify key requirements, develop initial technology integration plans, and analytically demonstrate the viability of our approach. During Phase II, we will demonstrate HCM manufacturing, establish material qualification requirements, and complete manufacturing and production planning.

* Information listed above is at the time of submission. *

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