You are here

Material and process development for additive manufacturing of high performance copper-nickel RF components

Award Information
Agency: Department of Defense
Branch: Navy
Contract: N68335-22-C-0485
Agency Tracking Number: N22A-T015-0027
Amount: $239,664.00
Phase: Phase I
Program: STTR
Solicitation Topic Code: N22A-T015
Solicitation Number: 22.A
Timeline
Solicitation Year: 2022
Award Year: 2022
Award Start Date (Proposal Award Date): 2022-07-13
Award End Date (Contract End Date): 2023-12-18
Small Business Information
400 Young Ct. Unit 1
Erie, CO 80516-8441
United States
DUNS: 079973429
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 Jeremy Iten
 (720) 545-9016
 jeremy@elementum3d.com
Business Contact
 Kevin Eckes
Phone: (720) 937-7545
Email: Kevin@elementum3d.com
Research Institution
 The Ohio State University
 Shu-Wen Tsai
 
1960 Kenny Road
Columbus, OH 43210-1016
United States

 (614) 292-7571
 Nonprofit College or University
Abstract

The fabrication of high performance radiofrequency (RF) communication system components, ultra-high vacuum (UHV) technologies, and thermal management devices routinely involves time-consuming manual metal joining processes. Additive manufacturing (AM) is increasingly seen as a route for direct fabrication of complex shaped, high performance components that would be impossible or too expensive to fabricate using traditional techniques. The US Navy has identified a need to use AM to produce components from copper-nickel alloys that can withstand the high thermal and mechanical loads required in these RF applications. In this project effort, Elementum 3D and Ohio State University propose to co-develop a robust, capable, and economical manufacturing process for copper-nickel-based RF and UHV components. In the Base period, printing parameters and post-printing heat treatments will be established that result in dense material with wrought-comparable mechanical and conductive properties. Loss testing on a simple printed waveguide will be compared to a commercial waveguide of identical design. In the Option period, the team will perform outgas and vacuum leak rate testing and explore surface finishing treatments for reducing insertion. A final complex demonstrator will be made according to the established process to demonstrate the promise of this technology to meet the Navy’s needs.

* Information listed above is at the time of submission. *

US Flag An Official Website of the United States Government