No-Bake Powder Coating for Shipbuilding Applications

Award Information
Agency: Department of Defense
Branch: Navy
Contract: N65538-06-M-0175
Agency Tracking Number: N061-061-0581
Amount: $69,999.00
Phase: Phase I
Program: SBIR
Awards Year: 2006
Solicitation Year: 2006
Solicitation Topic Code: N06-061
Solicitation Number: 2006.1
Small Business Information
130 North Main Street Suite 600, Butte, MT, 59701
DUNS: 836287680
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Scott Coguill
 Principal Investigator
 (406) 497-5229
 scoguill@resodyn.com
Business Contact
 Lawrence Farrar
Title: President
Phone: (406) 497-5252
Email: lcfarrar@resodyn.com
Research Institution
N/A
Abstract
The U.S. Navy desires a ship painting procedure that produces powder coating quality without the requirement of putting the whole ship in an oven Resodyn Corporation proposes an innovative no-bake powder coating process that uses thermal spray techniques to melt and cure polymer powders onto large structures without the need of a curing oven. Related development work and preliminary design indicate a high potential for success. Resodyn Corporation’s proposed design depends on precise heat management at various stages of the process resulting in independently controlled heating of the polymer and the substrate. This prevents polymer degradation and overheating of the substrate. The Phase I project will demonstrate the feasibility of the process by applying common aeronautical coatings on aluminum substrates.BENEFITS: By increasing the use of a solventless powder coating practices, such as the one proposed by Resodyn Corporation, the U.S. Navy can make a significant contribution to the modernization goals of the second and third-tiered U.S. shipbuilding shipyards. There are also substantial economic benefits relating to decreased manpower needs when comparing the powder coating process to wet painting. These benefits are applicable across all services in the military where vehicle painting now occurs, including planes, trucks, tanks and water craft. Resodyn Corporation is ideally suited to develop a viable business around the expected military and commercial market pull for this technology. Resodyn Corporation’s agile business model, research capabilities, and light manufacturing potential enable us to deliver product to the market.

* Information listed above is at the time of submission. *

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