Monolithic Approach to Oxide Dispersion Strengthened Aluminum

Award Information
Agency: National Aeronautics and Space Administration
Branch: N/A
Contract: NNM04AA55C
Agency Tracking Number: 033935
Amount: $69,338.00
Phase: Phase I
Program: SBIR
Awards Year: 2004
Solicitation Year: N/A
Solicitation Topic Code: N/A
Solicitation Number: N/A
Small Business Information
4142 Ogletown-Stanton Road, #308, Newark, DE, 19808
DUNS: 141238928
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Alexander Brown
 Principal Investigator
 (302) 559-0504
Business Contact
 Alexander Brown
Title: Business Official
Phone: (302) 559-0504
Research Institution
Nassau Stern Company is investigating an approach for manufacturing oxide dispersion strengthened (ODS) aluminum in bulk rather than powder form. The approach combines novel ceramic injection molding technology to produce preforms for subsequent pressure infiltration casting with aluminum. The preforms contain between 30 and 40 volume percent sub-micron aluminum oxide and 60 to 70 volume percent nano-porosity. The resulting ODS aluminum could be near net-shape or as a billet ready for secondary processing. If successful, this approach will eliminate defects associated with consolidating powders into bulk form, such as contamination, adsorbed gas and non-uniform packing. Elimination of these defects will allow the ODS aluminum to perform closer to theoretical tensile strength, especially at elevated temperatures. ODS aluminum is also expected to possess exceptional elevated temperature fatigue behavior, vital for aerospace propulsion components and structures. The high level of aluminum oxide will also improve thermal expansion and stiffness behavior of the ODS aluminum. The envisioned elevated temperature performance of ODS aluminum will open up a wide range of space and aviation applications not feasible for conventional aluminum alloys.

* Information listed above is at the time of submission. *

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