Directed Heating System for High Speed Manufacturi

Award Information
Agency: Department of Defense
Branch: Army
Contract: W15QKN-10-C-0005
Agency Tracking Number: A092-031-0468
Amount: $69,522.00
Phase: Phase I
Program: SBIR
Awards Year: 2009
Solicitation Year: 2009
Solicitation Topic Code: A09-031
Solicitation Number: 2009.2
Small Business Information
P.O. Box 71, Hanover, NH, 03755
DUNS: 072021041
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Jay Rozzi, Ph.D.
 Principal Engineer
 (603) 643-3800
 jcr@creare.com
Business Contact
 James Barry
Title: President
Phone: (603) 643-3800
Email: contractsmgr@creare.com
Research Institution
N/A
Abstract
Polymer matrix thermoplastic (e.g., PEEK/IM7) composites exhibit excellent toughness, fatigue strength, and strength-to-weight characteristics over their all-metal counterparts. These characteristics make them desirable for high performance military structures such as artillery components for Mounted Combat Systems, aircraft components, and hulls for underwater vehicles. Currently, Automated Tape Laying (ATL) machines accomplish in-situ matrix heating, winding, and compaction of the composite prepreg tape onto mandrels. As a result of indirect and ineffective heating, both the prepreg winding tension and the tape feed rates are limited by the current ATL machines. Creare’s innovation is a novel Directed Heating System (DHS) that deposits directed and localized energy into the prepreg tape using a laser that can be easily and safely integrated with the fiber placement head on any ATL machine platform. During the Phase I project, we will assemble the DHS, complete pre-production tests on composite parts, and design the system for integration on off-the-shelf ATL machines. During Phase II, we will complete the system design, integration, testing, and transition the technology.

* Information listed above is at the time of submission. *

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