Low cost alternatives to expensive complex manifold pipe shapes used in high temperature (3000F-4500F) missile control systems.

Award Information
Agency:
Department of Defense
Amount:
$69,999.00
Program:
SBIR
Contract:
N00178-03-C-1075
Solitcitation Year:
N/A
Solicitation Number:
N/A
Branch:
Navy
Award Year:
2003
Phase:
Phase I
Agency Tracking Number:
N031-1682
Solicitation Topic Code:
N/A
Small Business Information
POWDERMET, INC.
9960 Glenoaks Blvd, Unit A, Sun Valley, CA, 91352
Hubzone Owned:
N
Woman Owned:
N
Socially and Economically Disadvantaged:
N
Duns:
175863463
Principal Investigator
 Andrew Sherman
 President
 (818) 768-6420
 powdermet@earthlink.net
Business Contact
 Andrew Sherman
Title: President
Phone: (818) 768-6420
Email: powdermet@earthlink.net
Research Institution
N/A
Abstract
Current state-of-the-art technology for Strategic Missile Post Boost Control Systems is niobium (Nb) alloy tubing formed and welded in complex shapes with built-in hot valve mechanisms. Other metals used in the system include TZM connectors and tantalum(Ta) alloy valve pistons. And since these materials are not resistant to the corrosive effects of solid propellant combustion products, they must be internally coated for protection. The system is heavy, difficult to fabricate and inspect, and expensive.Previous work has demonstrated that rhenium is the best structural material for use in the combustion products of solid propellants. It is nearly inert nearly up to its melting point (3180¿¿C) and retains significant strength up to 2500¿¿C (4500¿¿F). Butrhenium is very dense (21 g/cc), difficult to form, and expensive. In this program, Powdermet proposes to combine several novel and innovative techniques to fabricate lightweight, inexpensive rhenium composite components that are applicable to StrategicMissile Post Boost Control Systems. Significantly reduced weight and higher performance due to higher temperature capabilities. Other applications include both solid and liquid rockets, aircraft engines, gun barrels, nuclear systems for commercial usesand pollution control.

* information listed above is at the time of submission.

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