The Use of Sludge Generated by the Neutralization of Acid Mine Drainage in the Cement Industry

Award Information
Agency:
Environmental Protection Agency
Branch
n/a
Amount:
$69,961.00
Award Year:
2006
Program:
SBIR
Phase:
Phase I
Contract:
EP-D-06-021
Award Id:
79869
Agency Tracking Number:
EP-D-06-021
Solicitation Year:
n/a
Solicitation Topic Code:
n/a
Solicitation Number:
n/a
Small Business Information
2715 St. Andrews Loop, Pasco, WA, 99301
Hubzone Owned:
N
Minority Owned:
N
Woman Owned:
N
Duns:
140150868
Principal Investigator:
Michael Silsbee
Senior Scientist
(724) 387-1808
mslsbee@fjlg.com
Business Contact:
David James
CFO
(724) 733-1820
djames@rjlg.com
Research Institute:
n/a
Abstract
The goal of this proposed study is to demonstrate the use of acid mine drainage (AMD) treatment sludge in the manufacture of Portland cement. Portland cement is composed of a mixture of calcium, silicon, aluminum and iron oxides. When AMD is neutralized, sludge is precipitated that is composed largely of calcium, iron and aluminum hydroxides. Disposal of this AMD treatment sludge is an economic burden that consumes resources that could otherwise be used to construct new treatment facilities. The successful completion of this project will result in the establishment of a process that will provide the cement industry with an economic source of calcium, aluminum and iron while at the same time reducing the costs at AMD treatment facilities. This project will demonstrate the use of AMD treatment sludge from the Pennsylvania Department of Environmental Protection¿s (PA DEP) Rausch Creek treatment facility to manufacture Portland cement at Lehigh Cement¿s Evansville plant. Once this process is successfully established, it can be used as a model for application at other cement and treatment facilities. The utility of this process is not limited to just the eastern coal fields. The potential of using this approach exists anywhere that iron rich drainages are being created. The cement industry, in many ways, is an ideal consumer of these sludges and would serve as a large beneficiary of process described below. Small levels of impurities that would prevent the use of these materials in other industries are actually even beneficial to the cement industry. Many AMD¿s contain some level of heavy metals. The highly alkaline environmental found in hydrated Portland cement results in an environment where these metals are insoluble, thereby providing a safe, stable home for them. Once the use of AMD treatment sludge in the cement industry is demonstrated, other applications are sure to follow thereby increasing the value of the funds requested. The successful completion of the project described below will not only establish a source of raw materials but also spur interest in other applications. In summary, this project will result in the development of a process with significant economic and environmental benefits. Additionally, the process will also serve as a model for consideration in many other areas of application. The project described below is culmination of several years of experience in research related to other utilization of AMD materials.

* information listed above is at the time of submission.

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