Cost-Reduction Techniques for Powder-in-Tube Niobium-Tin Superconductors

Award Information
Agency: Department of Energy
Branch: N/A
Contract: DE-FG02-00ER83097
Agency Tracking Number: 60746S00-II
Amount: $600,000.00
Phase: Phase II
Program: SBIR
Awards Year: 2001
Solicitation Year: N/A
Solicitation Topic Code: N/A
Solicitation Number: N/A
Small Business Information
Supercon, Inc.
830 Boston Turnpike, Shrewsbury, MA, 01545
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Leszek Motowidlo
 R&D Manager
 (508) 842-0174
Business Contact
 Terence Wong
Title: Vice President
Phone: (508) 842-0174
Research Institution
60746 Nb3Sn superconductor, produced by the powder-in-tube (PIT) method has shown excellent critical density and strain tolerance. Based on performance alone, PIT-type conductors would be utilized in many high field magnet applications including high energy physics. However, the high cost of production has limited widespread adoption of this promising conductor. This project will develop cost reduction techniques for the production of PIT Nb3Sn superconductors. This includes reducing the cost of the NbSn2 powder by new manufacturing techniques, producing Nb tubes by hot extrusion resulting in uniform composite tubes, and using hydrostatic extrusion for multifilamentary billets. In Phase I, a single step reaction heat treatment was developed to produce uniform, homogenous NbSn2 powder (<5¿m). Nb tubes were manufactured by both tube extrusion and salt core extrusion. A multifilamentary PIT wire was constructed and drawn such that the filament diameter reached 100 um diameter. Samples were heat treated under a range of conditions and then tested for critical current density. In Phase II, the processes will be scaled up to larger qualities so that yields can be further increased and costs reduced for producing the NbSn2 powder. A novel chemical synthesis approach to NbSn2 production will be investigated. Composite Nb tubes will be produced in larger sizes for use in the scale up attempt. Hydrostatic extrusions will be attempted in order to produce multifilamentary wires. Commercial Applications and Other Benefits as described by the awardee: High performance, low cost multifilamentary Nb3Sn should find applications in high energy physics particle accelerators and fusion machines. Commercially, the conductor should find application in high field Nuclear Magnetic Resonance magnets and in cyrocooled MRI magnets to take advantage of the high critical temperature of Nb3Sn

* information listed above is at the time of submission.

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