Cost Reduction Techniques for Producing NbSn2 Intermetallic Powder for Application in PIT Processed Nb3Sn Superconductor

Award Information
Agency:
Department of Energy
Amount:
$600,000.00
Program:
SBIR
Contract:
DE-FG02-01ER83328
Solitcitation Year:
N/A
Solicitation Number:
N/A
Branch:
N/A
Award Year:
2002
Phase:
Phase II
Agency Tracking Number:
65411S01-II
Solicitation Topic Code:
N/A
Small Business Information
Supercon, Inc.
830 Boston Turnpike, Shrewsbury, MA, 01545
Hubzone Owned:
N
Woman Owned:
N
Socially and Economically Disadvantaged:
N
Duns:
N/A
Principal Investigator
 Charles Renaud
 (508) 842-0174
Business Contact
 Terence Wong
Title: 65411
Phone: (508) 842-0174
Research Institution
N/A
Abstract
65411 The high energy physics community requires the development of superconducting wires for use in magnets that generate magnetic fields of 15T and above. Currently, Nb3Sn is the only commercially available superconductor capable of operating at such high fields. Powder-In-Tube (PIT) Nb3Sn conductor has shown attractive performance and good strain resistance. However, cost is a major drawback, particularly powder costs. This program seeks to reduce the cost of the PIT process. This project will investigate alternative powder fabrication routes for NbSn2 powder for eventual application in PIT Nb3Sn conductor development. These alternative processing routes have the promise of producing high quality powder in a single step and at greatly reduced cost. In Phase I, alternative processing routes to produce NbSn2 powder were explored through changes in reaction heat treatment parameters and choice of raw material. Samples were analyzed by scanning electron microscopy to determine degree of NbSn2 formation. The indirect melt diffusion and chopped niobium wire processes were found to be practical, scaleable, and cost efficient processes by which to manufacture phase-pure NbSn2. In Phase II, these processes will be scaled up to handle production size lots. Ultimately PIT Nb3Sn conductor will be fabricated, and its superconducting properties will be tested and optimized. Commercial Applications and Other Benefits as described by the awardee: A low cost multifilamentary Nb3Sn superconducting wire with high current carrying capacities in high magnetic fields should find many applications in accelerator, fusion, and NMR magnets.

* information listed above is at the time of submission.

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