Ambient Temperature-Curable Bond Primer for Bonded Repair

Award Information
Agency: Department of Defense
Branch: Air Force
Contract: FA8501-08-C-0034
Agency Tracking Number: F071-326-0603
Amount: $750,000.00
Phase: Phase II
Program: SBIR
Awards Year: 2008
Solicitation Year: 2007
Solicitation Topic Code: AF071-326
Solicitation Number: 2007.1
Small Business Information
9063 Bee Caves Road, Austin, TX, 78733
DUNS: 625120902
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 John Bulluck
 Principal Investigator
 (512) 263-2101
Business Contact
 Monte Fellingham
Title: Contracts Administrator
Phone: (512) 263-2101
Research Institution
Current damage repair techniques use thermally accelerated adhesive bonding to restore the original design strength of sandwich structures. In practice, several significant problems exist with on-aircraft thermally cured sandwich repair methods. There is a critical need for new and better performing ambient temperature curing primers offering good thermal stability and corrosion protection for aircraft bonded repairs. Texas Research Institute Austin, Inc. (TRI) in the Phase I SBIR effort developed an ambient temperature cured, heat stable, corrosion protective, adhesive primer. This material facilitates rapid bonded repairs to aluminum honeycomb panels on aircraft in a flight line or hangar environment. This unique primer has been developed for use between the face skin and the honeycomb core. A comprehensive adhesive/primer development program will be executed in the Phase II to insure product viability, confidence in the repairs, develop specifications, and to prepare for Phase III transition and commercialization. The new primer will reduce maintenance man hours, enhance corrosion protection, and multiply aircraft availability. This Phase II responds to needs for development, testing, specification, packaging, production, and ultimately demonstration as a repair material for damaged C-5 honeycomb panels. This proposed project will mitigate heating issues, cost, and maintainers time associated with sandwich repair.

* Information listed above is at the time of submission. *

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