Development of a New Generation of Composite Ballistic Armor and Related Manufacturing Processes

Award Information
Agency: Department of Defense
Branch: Navy
Contract: N00014-04-C-0061
Agency Tracking Number: N022-1116
Amount: $778,446.00
Phase: Phase II
Program: SBIR
Awards Year: 2004
Solicitation Year: 2002
Solicitation Topic Code: N02-202
Solicitation Number: 2002.2
Small Business Information
EXCERA MATERIALS GROUP, INC.
1275 Kinnear Rd., Columbus, OH, 43212
DUNS: 008588782
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Michael Breslin
 President
 (614) 487-3689
 mbreslin@bfd-inc.com
Business Contact
 Michael Breslin
Title: President
Phone: (614) 487-3689
Email: mbreslin@bfd-inc.com
Research Institution
N/A
Abstract
The proposed work focuses on an improved armor system based on the use of a new and innovative ceramic/metal composite material (ONNEXT) combined with high performance polymer composite backings. The key element in this study is a unique class of tough ceramic-metal composite materials that contain both interconnected metal and a large fraction of boron carbide. The metal phase provides significant toughness and damage tolerance, and the boron carbide provides high hardness and outstanding ballistic performance. These materials are processed by a unique manufacturing method allowing thin and complex shapes to be formed at a reasonable cost. The overall goal of this effort is to develop and demonstrate armor that will defeat current SAPI threats at a mass less than the current areal density specification. Three key variables in the ceramic/metal system will be optimized: ceramic layer thickness and morphology, carbide loading and distribution, and manufacturing parameters. Longer term, the flexible ONNEX system is capable of producing complex shapes to enable new designs for armor systems.

* information listed above is at the time of submission.

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