Automated NDE Flaw Mapping System

Award Information
Agency: National Aeronautics and Space Administration
Branch: N/A
Contract: NNX11CB59C
Agency Tracking Number: 095424
Amount: $599,623.00
Phase: Phase II
Program: SBIR
Awards Year: 2011
Solicitation Year: 2009
Solicitation Topic Code: A1.02
Solicitation Number: N/A
Small Business Information
Cybernet Systems Corporation
MI, Ann Arbor, MI, 48108-1639
DUNS: 197187602
HUBZone Owned: N
Woman Owned: Y
Socially and Economically Disadvantaged: Y
Principal Investigator
 Douglas Haanpaa
 Principal Investigator
 (734) 668-2567
 dhaanpaa@cybernet.com
Business Contact
 Daniel Jarrell
Title: Business Official
Phone: (734) 668-2567
Email: contracts@cybernet.com
Research Institution
N/A
Abstract
NASA's Aircraft Aging and Durability Project (AADP) aims to ensure the safety of both commercial and military aviation aircraft. Non-destructive evaluation (NDE) techniques are integral to this effort. In particular, NDE techniques are used to a) detect and characterize damage to aircraft and b) validate models of materials through iterative testing. The costs associated with the acquisition of major aircraft require a long usage period in order to obtain a good return on investment. The commercial and military aircraft fleets are inspected and maintained to produce a long operational life. However, many of the NDE techniques are slow, tedious, and costly. Interestingly, the technologies used to inspect aircraft to detect flaws are quite sophisticated, but tools for keeping track of these flaws, their location, and evolution over time are haphazard and inspection-specific, so they are not easily generalized to inspections in general.We propose to leverage our machine vision technology to help automate portions of the inspection process to greatly reduce the time and cost associated with the inspection task. In this approach, machine vision is used to localize the sensor scan information gathered during inspection so that it can be viewed and manipulated in the context of a 3D CAD model of the inspected object. This then helps support the prediction of flaw propagation and structure life. The system allows maintainers to accurately collect information about flaws and accurately integrate them into CAD models. The models can then be leveraged in finite element analysis tools to help predict flaw and material behavior.

* information listed above is at the time of submission.

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