Flame Resistant HybridSil Matrices for Affordable, Next Generation Shipboard Carbon Fiber Composites

Award Information
Agency:
Department of Defense
Branch
Navy
Amount:
$80,000.00
Award Year:
2011
Program:
STTR
Phase:
Phase I
Contract:
N00014-11-M-0331
Award Id:
n/a
Agency Tracking Number:
N11A-014-0215
Solicitation Year:
2011
Solicitation Topic Code:
N11A-T014
Solicitation Number:
2011.A
Small Business Information
158 Wheatland Drive, Pembroke, VA, -
Hubzone Owned:
Y
Minority Owned:
N
Woman Owned:
N
Duns:
008963758
Principal Investigator:
VinceBaranauskas
PI
(540) 626-6266
vince@nanosonic.com
Business Contact:
LisaLawson
Contracts Administrator
(540) 626-6266
llawson@nanosonic.com
Research Institute:
Virginia Tech
Donald G Baird
142 B Randolph Hall
Blacksburg, VA, 24061-0000
(540) 231-3297

Abstract
The objective of this Phase I STTR is to design and qualify affordable, flame resistant HybridSil copolymers that may be integrated within carbon fiber reinforced composites in place of brominated vinyl esters for improved fire resistance, negligible smoke toxicity, and enhanced mechanical properties. Equally important, down-selected copolymer matrices will provide tailorable room and low temperature rheological and curing properties compatible within VARTM processing. To that end, NanoSonic and the polymer and composite processing group of Virginia Tech"s Macromolecular Science and Engineering Program will work to augment NanoSonic"s Fire and Blast protective HybridSil materials for use as flame resistant matrices for carbon fiber composites. This innovative material technology has undergone extensive fire evaluation (ASTM E-1354, ASTM E-1321, ASTM E-84) and has passed the full scale ISO 9705 room corner burn test for qualification as a"fire restrictive material"per the IMO. HybridSil has also demonstrated blast protective properties through 0.50 cal FSP V50 (MIL-STD-662F) and buried C4 landmine testing with SwRI. Based on a current production capacity of 8,000 lbs/ day, HybridSil has a cost estimate of ~ $9 - 10 / lb, and the molecular modifications for transitioning this technology will not elevate this threshold.

* information listed above is at the time of submission.

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