Innovative manufacturing research on forming of large light armor alloy sections resistant to blast and penetration

Award Information
Agency: Department of Defense
Branch: Army
Contract: W911QX-11-C-0051
Agency Tracking Number: A2-4285
Amount: $2,035,727.00
Phase: Phase II
Program: SBIR
Awards Year: 2011
Solicitation Year: 2009
Solicitation Topic Code: A09-051
Solicitation Number: 2009.2
Small Business Information
8085 Leavitt Road, Amherst, OH, -
DUNS: 115587649
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 John Lawmon
 Principal Engineer
 (614) 846-5718
Business Contact
 Karen Hess
Title: Contracts Administrator
Phone: (440) 986-4400
Research Institution
Based on the successful demonstration of induction-assisted bending for near-net shape forming of titanium alloys, AEM will work in Phase 2 to extend the concept to other common armor materials. The success of the process derives from the ability to heat a narrow band of material to a point at which its formability increases without metallurgical damage. Metallurgical examination and measurements with the Gleeble Thermo Mechanical Simulator helped validate the induction heating concept for Ti-6Al-4V alloys, nearly doubling the ductility and permitting significantly tighter bend radii than could be achieved previously. The work in Phase 2 will extend this methodology to examine induction-assisted bending of other armor materials (steel and aluminum). The performance of sections formed by bending will be compared with representative welds to ensure a balanced process comparison. Based on the results obtained for additional materials, the project team will assess the need and potential for using the process for post-bend heat treatment. Phase 2 will culminate with the bending of full thickness plate and design of a second generation system that captures Army and industrial requirements. Pending a successful outcome in Phase 2, the second generation system could be built with additional government and industrial support.

* Information listed above is at the time of submission. *

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