Development of Dielectric Films for Wound Capacitors

Award Information
Agency:
Department of Defense
Branch
Navy
Amount:
$564,456.00
Award Year:
2011
Program:
SBIR
Phase:
Phase II
Contract:
N00014-10-C-0093
Award Id:
n/a
Agency Tracking Number:
N081-076-1254
Solicitation Year:
2008
Solicitation Topic Code:
N08-076
Solicitation Number:
2008.1
Small Business Information
200 Innovation Blvd., Suite 237, State College, PA, 16803-6602
Hubzone Owned:
N
Minority Owned:
N
Woman Owned:
N
Duns:
784136116
Principal Investigator:
ShihaiZhang
Director of Engineering
(814) 238-7400
szhang@strategicpolymers.com
Business Contact:
RalphRusso
President&CEO
(814) 238-7400
rrusso@strategicpolymers.com
Research Institute:
Stub




Abstract
Modern pulsed power systems and power electronics demand high energy density, high reliability, and fast discharge speed capacitors that cannot be fabricated with commercially available dielectric materials. Current electrostatic capacitors usually have an energy density below 2 J/cc due to the limitation of dielectric material performance and reliability constraints. The bulky size of existing capacitor components severely impedes the miniaturization of many electronic devices, and capacitor components can occupy more than 30% of the device volume. Strategic Polymer Sciences, Inc. has developed a new class of hybrid capacitor film with dielectric constant above 6, dielectric loss below 0.5%, temperature stability above 125 aC, and dielectric breakdown strength above 500 MV/m and discharging speed better than microsecond. During the Phase II program, the capacitor film will be further optimized and the quality will be improved so dielectric breakdown strength above 600 V/fYm can be achieved. Rolls of capacitor film will be produced and metallized with graceful failure feature. Prototype capacitors will be developed to achieve a voltage above 4 kV and energy density above 5 J/cc at the packaged capacitor level by combining enhanced film self-healing capability, state-of-the-art metallization techniques, robust capacitor design, and high-density capacitor packaging.

* information listed above is at the time of submission.

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