Lightweight Composite/Hybrid Structures with Enhanced Properties

Award Information
Agency: Department of Defense
Branch: Air Force
Contract: FA9550-12-C-0032
Agency Tracking Number: F10B-T27-0219
Amount: $99,972.00
Phase: Phase I
Program: STTR
Awards Year: 2012
Solitcitation Year: 2010
Solitcitation Topic Code: AF10-BT27
Solitcitation Number: 2010.B
Small Business Information
Materials Research & Design
300 E. Swedesford Rd, Wayne, PA, 19087-
Duns: 966563884
Hubzone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Craig Iwano
 Research Engineer
 (610) 964-9000
 craig.iwano@m-r-d.com
Business Contact
 Brian Sullivan
Title: Director
Phone: (610) 964-6131
Email: brian.sullivan@m-r-d.com
Research Institution
 Missouri University of Science and
 Nicholas L Ph.D.
 1522 Timbercreek Rd. No. 4
Rolla, MO, 65401-
 (573) 680-9569
 Nonprofit college or university
Abstract
ABSTRACT: Future hypersonic vehicles, like X-43 and X-51 derivatives and Falcon HTV-3, will require advanced strategies for thermal protection systems (TPS) and methods of structural integration. The goal in designing TPS for these types of high performance applications is to establish multi-mission reusable systems with reduced weight and increased performance that possess multifunctionality, e.g. both thermal protection and structural capability. Within the proposed Phase I effort, MR & D will perform a design and analysis trade study to develop an innovative highly-porous core for a structurally integrated TPS. X-aerogels will be used as the starting point for this innovative core, leading to a material with a very high level of porosity and good strength characteristics. Dr. Nicholas Leventis from the Missouri University of Science & Technology (MS & T), co-inventor of x-aerogels, will assist MR & D in the development of this innovative core material. Also within the Phase I effort, MS & T will fabricate test specimens of each individual layer for material property testing at Southern Research Institute (SRI) of Birmingham, AL. BENEFIT: The thermal protection system (TPS) is an important part of any hypersonic vehicle. The Air Force has recently made significant investments in the technology of structurally integrated TPS. Nevertheless, there is still much work to be done in optimizing materials and component designs for load bearing TPS. Load bearing TPS will significantly reduce the overall weight of a vehicle by no longer"moving out of the way and going along for the ride", but rather helping to carry the structural loads of the vehicle. TPS designs, primarily those associated with acreage TPS panels, will be the primary beneficiary of the proposed program. The success of this program will directly support the design of existing and future hypersonic vehicles.

* information listed above is at the time of submission.

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