Innovative Concepts for Low Cost, Light Weight, Highly Durable, Tooling for Composite Structural Component Fabrication

Award Information
Agency: Department of Defense
Branch: Navy
Contract: N68335-12-C-0284
Agency Tracking Number: N121-033-1350
Amount: $149,828.00
Phase: Phase I
Program: SBIR
Awards Year: 2012
Solicitation Year: 2012
Solicitation Topic Code: N121-033
Solicitation Number: 2012.1
Small Business Information
3363 South Tech Blvd, Miamisburg, OH, -
DUNS: 808652684
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Susan Robitaille
 Director of Product Devel
 (937) 350-5274
 srobitaille@renegadematerials.com
Business Contact
 Laura Gray
Title: General Mananger
Phone: (937) 350-5274
Email: lgray@renegadematerials.com
Research Institution
 Stub
Abstract
Renegade Materials Corporation in collaboration with Janicki Industries (JI) proposes to develop a low-cost, precision master tool using Renegade"s out-of-autoclave (OOA), high-temperature bismaleimide (BMI) prepreg material as the tooling face sheet. The testing and evaluation of these materials by Renegade in collaboration with Janicki will include: BMI formulation effects on resin rheological properties and degree of cure; effects of ply thickness on laminate consolidation; effects of composite cure schedule on thermo-mechanical properties; and the effects of cure schedule and master tool type on laminate porosity. Results of these tests and evaluations will show that the cure schedule for the BMI prepreg requires optimization for OOA processing in order to produce the requisite composite properties at minimum cure cycle temperatures. Once optimized, the OOA processed BMI face sheet will be combined with a rapidly-processed, underlying support structure that will be unlike an industry-standard eggcrate structure. Combining Renegade"s OOA BMI with Janicki"s novel tool design will 1) remove the limitation of scale imposed by autoclave size restrictions, 2) increase the available industrial supplier pool for the manufacture of BMI composite tools, and 3) reduce cost and lead times for the manufacture of composite tooling.

* Information listed above is at the time of submission. *

Agency Micro-sites

SBA logo
Department of Agriculture logo
Department of Commerce logo
Department of Defense logo
Department of Education logo
Department of Energy logo
Department of Health and Human Services logo
Department of Homeland Security logo
Department of Transportation logo
Environmental Protection Agency logo
National Aeronautics and Space Administration logo
National Science Foundation logo
US Flag An Official Website of the United States Government