Effective Processes to Manufacture Advanced Combustion Liners with Shaped Film Cooling Holes for Gas Turbine Engines

Award Information
Agency: Department of Defense
Branch: Army
Contract: W911W6-13-C-0030
Agency Tracking Number: A131-003-0205
Amount: $99,898.00
Phase: Phase I
Program: SBIR
Awards Year: 2013
Solicitation Year: 2013
Solicitation Topic Code: A13-024
Solicitation Number: 2013.1
Small Business Information
OMAX Corporation
21409-72nd Ave S, Kent, WA, -
DUNS: 849180518
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Peter Liu
 Sr. Scientist
 (253) 872-2300
 peter.liu@omax.com
Business Contact
 John Cheung
Title: CEO
Phone: (253) 872-2300
Email: john.cheung@omax.com
Research Institution
N/A
Abstract
OMAX proposes to develop an abrasive-waterjet (AWJ) system for drilling angled shaped holes in TBC-coated metals and engine components. Waterjet technology has technological and manufacturing merits that are unmatchable by many existing machine tools. In particular, OMAX will take advantage of patents pending advancements in micro abrasives-waterjet ("AWJ) technology supported by an ongoing NSF SBIR Phase II grant, processes for mitigating AWJ piercing damage in delicate materials, and accessories for 3D AWJ machining. These advancements are essential for the proposed development. The Phase I R & D will include both basic and optional tasks. For the basic tasks, an AWJ system will be assembled by incorporating the above advancement to demonstrate the technical feasibility of meeting the Army's requirements for drilling angled shaped holes in TBC-coated metals and engine components. The Phase I optional tasks will be carried out provided the Phase I feasibility is demonstrated. A micro JetMachining Center ("JMC) currently being developed as a part of the NSF SBIR Phase III commercialization effort, with position accuracy 5 to 10 times better than those of OMAX's two production lines of high-pressure AWJ machining systems, will be incorporated into the design of a prototype AWJ system for Phase II R & D.

* information listed above is at the time of submission.

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