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Alternative Manufacturing Meethod for Heaters for Electron Guns by Ink-jet Printing

Award Information
Agency: Department of Defense
Branch: Navy
Contract: N00024-13-P-4549
Agency Tracking Number: N131-023-0522
Amount: $79,944.00
Phase: Phase I
Program: SBIR
Solicitation Topic Code: N131-023
Solicitation Number: 2013.1
Solicitation Year: 2013
Award Year: 2013
Award Start Date (Proposal Award Date): 2013-06-28
Award End Date (Contract End Date): 2013-12-28
Small Business Information
1104 Summit Avenue Suite 110
Plano, TX -
United States
DUNS: 144937919
HUBZone Owned: No
Woman Owned: No
Socially and Economically Disadvantaged: No
Principal Investigator
 Don Hayes
 (972) 578-8076
Business Contact
 David Wallace
Title: Vice President
Phone: (972) 578-8076
Research Institution

We will develop and demonstrate the key elements in a novel alternative method of fabrication of the heaters for dispenser types cathodes. The current methods depend on a wire that may soon not be manufactured anymore. The proposed method, radically alters the manufacturing approach introducing a complete data driven technology that will produce consistent heater elements in a wide range of configuration and will allow quick turnaround for design changes. The technology developed in Phase I will allow the heater designers to go beyond the limitations of current methods in terms of shape and distribution of the heater element within the heater. In Phase I, we will develop new formulation of solutions containing tungsten particles and an associated printhead that can ink-jet dispense the solutions into the desired pattern. The development also includes the process that will convert the printed particles into the conductive traces acting as heating elements. The feasibility of the fabricated heaters will be demonstrated following the stringent battery of tests that are part of the QC process of the current heaters. The long term opportunity is the implementation of the developed technology, materials, equipment and processes into production for a flexible design of low cost and high reliability heating elements.

* Information listed above is at the time of submission. *

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