Fabrication of Affordable Aspheric Mirrors by Electroforming (FAAME)

Award Information
Agency: Department of Defense
Branch: Missile Defense Agency
Contract: DASG60-03-C-0010
Agency Tracking Number: 01-0147
Amount: $593,085.00
Phase: Phase II
Program: SBIR
Awards Year: 2002
Solicitation Year: N/A
Solicitation Topic Code: N/A
Solicitation Number: N/A
Small Business Information
6767 Old Madison Pike, Suite 410, Huntsville, AL, 35806
DUNS: 363526914
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Kenneth Merwin
 (256) 971-0036
Business Contact
 R. Hartman
Title: President
Phone: (256) 971-0036
Email: hartman@aos-inc.com
Research Institution
"Until recently, the cost of high performance electro-optical systems such as missile seekers has been dominated by the cost of the focal plane array. Recent developments are improving the affordability of arrays, with the result that the optical andopto-mechanical subsystems emerging as the cost drivers. We address this problem through the development of opto-mechanical systems built by precision electroforming. Precision electroforming allows a complicated, expensive, optical master mandrel toproduce low-cost replicas.The Advanced Optical Systems, Inc. Fabrication of Affordable Aspheric Mirrors by Electroforming (FAAME) program addresses affordability of electroformed precision aspheric mirrors through the use of multi-generation mandrels and process development. Weexpect to reduce the cost of aspheric mirrors by at least a factor of 10 by using precision replication and to reduce the cost of components delivered to systems by at least a factor of 2, compared to conventional manufacturing. In Phase I, an originalmandrel was diamond turned using standard methods and a daughter, granddaughter, and a final mirror were replicated. During Phase II, AOS will perfect the replication and granddaughter processes, and replicate the panoramic seeker primary as a part of ademonstration in support of future MDA programs, including the Trans Atmospheric Interceptor."

* Information listed above is at the time of submission. *

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