Microelectronics Component Adhesive Selection and Design Rules for Failure Avoidance

Award Information
Agency: Department of Defense
Branch: Missile Defense Agency
Contract: HQ0147-15-C-7302
Agency Tracking Number: B14B-002-0034
Amount: $99,998.00
Phase: Phase I
Program: STTR
Solicitation Topic Code: MDA14-T002
Solicitation Number: 2014.2
Timeline
Solicitation Year: 2014
Award Year: 2015
Award Start Date (Proposal Award Date): 2015-04-28
Award End Date (Contract End Date): 2015-10-27
Small Business Information
701 McMillian Way NW, Suite D, Huntsville, AL, 35806
DUNS: 185169620
HUBZone Owned: N
Woman Owned: Y
Socially and Economically Disadvantaged: N
Principal Investigator
 J. Vernon Cole
 Technical Fellow
 (256) 726-4852
 proposals-contracts@cfdrc.com
Business Contact
 Deborah Phipps
Title: PMO
Phone: (256) 726-4884
Email: dap@cfdrc.com
Research Institution
 University of Maryland
 Muriel Averilla-Chin
 Office of Research Administrat
3112 Lee Building
College Park, MD, 20742
 (301) 405-5465
 Domestic nonprofit research organization
Abstract
Thermally induced fatigue and residual stress introduced during fabrication are sources of stress related failure in microelectronics, which raises concerns about product reliability and specification. CFDRC has teamed with experts in the reliability of microelectronics packaging to develop a testing and physics based modeling protocol to correlate material properties and thermal loading conditions to stress related failure. Specific outcomes will include: (a) experimental evaluation of adhesive bond performance under thermal stress conditions to characterize the impact of coefficient of thermal expansion (CTE) mismatches, (b) development and application of a testing protocol to quantify the CTE mismatch necessary to elevate stress and cause degradation, (c) parameterized physics-based models to simulate thermo-mechanical stress between bonded components, and (d) a fine-scaled physics-based damage model to relate thermo-mechanical stress to damage progression. This effort will address development of the test protocol and generation of data to parameterize models for the simulation of degradation. The end use of the testing and modeling protocol is to extract design rules and materials selection guidelines for polymer adhesives to allow microelectronics manufacturers to mitigate component failures related to CTE mismatch through improved designs and materials selection. Approved for Public Release 15-MDA-8161 (11 March 15)

* Information listed above is at the time of submission. *

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