Low Cost Large Scale PEM Electrolysis for Renewable Energy Storage

Award Information
Agency: Department of Energy
Branch: N/A
Contract: DE-FG02-10ER85907
Agency Tracking Number: 94009
Amount: $99,876.00
Phase: Phase I
Program: SBIR
Awards Year: 2010
Solicitation Year: 2010
Solicitation Topic Code: 01 a
Solicitation Number: DE-FOA-0000161
Small Business Information
10 Technology Drive, Wallingford, CT, 06492
DUNS: 960306785
HUBZone Owned: N
Woman Owned: N
Socially and Economically Disadvantaged: N
Principal Investigator
 Katherine Ayers
 (203) 678-2190
Business Contact
 Stephen Szymanski
Title: Dr.
Phone: (203) 678-2338
Email: sszymanski@protonenergy.com
Research Institution
Solar and wind energy are the most likely candidates to meet our future energy needs based on the available capacity. The problem is that these renewable sources are not consistently accessible, and thus storage must be an integral part of the energy solution. Hydrogen generation via proton exchange membrane (PEM) water electrolysis is one attractive solution, but the life cycle cost of the electrolyzer must be reduced in order to meet the DOE targets. The membrane electrode assembly represents over 1/3 of the cell stack cost, while the membrane ionic resistance contributes approximately half of the stack efficiency losses. Therefore, reducing the membrane thickness is a key area for research, since it can reduce the raw material costs as well as the electrical operating costs (which can represent up to 2/3 of the life cycle costs). The proposed project will address this area through investigation of thinner, reinforced membranes for improved mechanical strength while maintaining high proton conductivity. Phase 1 will focus on processing development to achieve a robust membrane electrode assembly, with proof of concept of the required stack efficiency at the 0.1 ft2 cell level. A final test will be conducted at a 0.6 ft2 stack size at the end of the program, which will feed cost analysis based on the H2A model. Phase 2 will focus on demonstration of scalability of the improved membranes to full size cell stacks, with fabrication of a 300 psi electrolyzer based on the 0.6 ft2 stack. This system will operate for at least 1000 hours, with a goal of demonstrating >69% efficiency. Analysis of operation projected to 50,000 kg/day will be performed, including analysis of greenhouse gas and petroleum reductions that will occur with the successful implementation of the proposed technology. Commercial Applications and Other Benefits: This research and development effort is designed to transform hydrogen-based energy storage into an enabling technology for the reduction of fossil fuel use by overcoming the present economic constraints preventing its widespread application. Proton

* Information listed above is at the time of submission. *

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